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Rather than render a pack myself, I started looking into kits and posisbly 3d models. So… back to my searches. I finally came across a very high quality 3D file which was built by Dan Vinson of Aperio. Not only had he taken the time to render the exterior of the rocketpack, but designed the internal components as well. Unfortunately Dan had experienced what many folks in the cosplay community have had happen to them… someone selling your work as theirs, or giving it away for free. Sadly some people feel that once they purchase a 3D file, that they can give it away freely, or make a profit off of it without discussing things with the artist prior.
Most 3D artists that I have spoke with are usually okay with people building their designs and then making molds and cast copies. They simply want the credit for making the file; while some may require a small compensation. In the case of Dan though, he got burnt and pulled his files from the web. Only the images of the file remained. I was lucky enough to have the contact resources to reach out to Dan and discuss a collaboration for this project.
After a couple emails and phone calls, we hit it off and he agreed to allow me to use his files to 3D print his Rocketpack. Thankfully he had seen my recent work on the Rocketeer buckle and Zorg ZF-1 , that he was confident in my skills, to do this project justice. Right now, my task is to take the 3d files, check scale and slice them up in a way where I can print them and assemble them to make a complete rocketpack.
Hello everyone! Printing up the rocketpack took up many hours about 3 spools of PLA filament. Builds such as this scale require that it be made up up multiple parts and sliced up in such a way that it makes it relatively easy to assemble and finish. Despite the 3D file being very accurate in many ways, there are parts of this file that are not.
Because of this I have to build various panels and such to fill in gaps and bring it much closer to accurate. Most recently I was able to make a panel for the left fuselage. I used craft foam to make a template and transferred that design to sintra thermal plastic. After a little heat and shaping, I was able to get the panel in place and epoxied securely.
It works a lot like Play-Doh in that you have part A and part B mixed together to start the chemical reaction. You typically have about 4 hours of cure time and ful cure in about 12 hours. I use this material to fill in larger gaps in 3d print builds rather than Bondo, for a few reasons. Bondo can add a lot of weight to a prop, and the chemical reaction causes serious fumes and heat.
Because the fumes are toxic, you must do it in a well ventilated area and wear a respirator. It is also extremely light weight in comparison to bondo. Also, after you apply the putty, you can wet your hands and smooth out the putty which also aids in filling smaller gaps and cracks. Once its fully cured, you can sand it, seal it, paint it etc. Currently I only have gotten as far as the left fuselage but you can see how it progressed.
I have been working on the right fuselage and center section of the rocket pack. Like the left side, I had to fabricate and entire panel section of the fuselage.
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